Read this article to explore the regulatory requirements surrounding the silicone rubber manufacturing process and how our expert team have worked hard to ensure all rules are in place to provide our industry-leading silicone extrusions.
The manufacturing process and use of silicone rubber products are regulated to ensure they are safe for use and adhere to various industry standards. The regulations that need to be met will change depending on the industry and the intended use of the final product.
Quality assurance with ISO 9001 & ISO 14001
At Viking Extrusions, we have been ISO 9001 certified since 1998, which involves consistently meeting statutory and regulatory requirements. We are continuously improving the systems we use, showcasing our commitment to being the best in the industry. This has included recently achieving ISO 14001 for practical tools to manage environmental responsibilities.
As mentioned, the entire team at Viking Extrusions is dedicated to delivering all our silicone products on time and to exacting specifications, which is why we have perfected our silicone rubber manufacturing process to ensure we can meet the high standards we have set.
Why different industries choose silicone rubber
The plethora of advantageous and important physical properties and characteristics of silicone rubber make it such a valuable material to use. Some of the biggest benefits of silicone rubber include:
- Sterile – It is non-porous, which isn’t susceptible to bacteria build-up, and is an FDA-approved material for the food and drug associations.
- Resistant to heat – One of the main benefits of silicone rubber is that it is capable of withstanding extreme temperatures, from lows of -70°c and highs of 305°c.
- Low chemical reactivity – Silicone rubber isn’t highly reactive to chemicals, meaning that it can withstand several environments.
- Strength – Silicone rubber is far more resistant than other types of general-purpose silicones.
These are just a handful of the advantageous properties silicone rubber holds, showcasing the importance of having a thorough manufacturing process in place to ensure quality and reliability.
For more information, do not hesitate to contact us today to discuss your needs and explore how we can help you.
How silicone grades change depending on the industry
We work at ISO 9001 and ISO 14001 standards but can create specialist silicone grades depending on the industry and work to sector accreditations to ensure your final product meets industry standards.
Some of the top industries we work with include:
Aerospace and specialist silicone grades
The aerospace industry requires specialist-grade silicone, meaning a specialist-grade manufacturing process needs to be in place. At Viking Extrusions, we work to the highest standards of FAR/JAR 25.823 specifications and have been independently tested and certified. We offer the following specifications:
- F1 – Flammability CS25.853 (a) Amdt.18 App.F Pt.I(a)(1)(i) & (b)(4) 60s Vert.
- F3 – Flammability CS 25.853(a) Amdt.18 App.F Pt.I(a)(1)(v) & (b)(5) 15s Horiz.
- F5 – Flammability CS.25.853(a) Amdt.18 App.F Pt.I(a)(2)(ii) & (b)(6) 30sec/45° (60sh only)
- F9 – Smoke Emission ABD0031 IssF
- F10 – Toxic Gas Emission ABD0031 (ppm) IddF
Food and dairy accreditation
In the food and drink industries, silicone rubber is a key material as it is sterile and resistant to chemicals. Our general-purpose silicone is ideal for a range of food and dairy applications, capable of operating from 60°C to + 200°C. We can also create special high-temperature grades to reach up to 300°C.
- FDA Compliant to 21 CFR 177.2600
- WRC approved to M103580/A-H
- EC1935/2004
- German B f R compliance chapter XV
- Certified to USP Class VI
- Free from Phthalate
- Free from TSE/BSE bi-products.
Pharmaceutical accreditations
As silicone is inert and resistant to many chemicals, it is perfect for use within the pharmaceutical industry as it maintains its sealing properties at low and high temperatures and can be used to clean rooms and other environments. Our specifications include:
- FDA Compliant to 21 CFR 177.2600
- WRC approved to M103580/A-H
- EC1935/2004
- German B f R compliance chapter XV
- Certified to USP Class VI
- Free from Phthalate
- Free from TSE/BSE bi-products.
Rail industry specialised materials
The rail and mass transit industries have some of the highest standards, which is why we work to ensure our grades of silicone meet and exceed these standards. We can offer materials that meet with the following regulations:
- BS6853: 1999 (Category 1A conformity) BS EN ISO 4589 – 3 1996
- NFX70-100
- NF F 16-101 & NF F 16-102 Classification: F0
- EN 45545-2 R1, R7H. L1, HL2
- EN45545-2 R22, R23. HL1, HL2, HL3
- UL94-V0
Our specialist silicone rubber manufacturing process and extensive capabilities allow us to work within a wide range of additional sectors and industries. The skills of our team and the state-of-the-art technology we use mean we will have the perfect solution for you, no matter which industries and environments you operate within.
Our manufacturing capabilities
The skills and manufacturing capabilities of our expert team help us to stand out from the competition, allowing us to produce and supply a wide range of silicone extrusions, including inflatable seals, bespoke silicone profiles, and much more.
We work to tight tolerances and specific deadlines, ensuring quick turnaround times and reliable products. When choosing Viking Extrusions for your silicone rubber needs, you can be confident that you are receiving the highest quality products and parts on the market from trusted and reliable experts who have a proven track record in the silicone rubber manufacturing industry.
Looking for further information about regulatory requirements?
At Viking Extrusions, we know how important it is to deliver high-quality products to the exacting standards of our customers and their different industries. As discussed in this article, we have covered our detailed silicone rubber manufacturing process and why we have become one of the go-to destinations for bespoke silicone extrusions in the UK and Europe.
For more information, contact our helpful and friendly team to discuss the topics mentioned in further detail.
